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October 21,2015

NSF SBIR: Advanced Manufacturing (M)

  • Release Date:10-01-2015
  • Open Date:10-01-2015
  • Due Date:12-08-2015
  • Close Date:12-08-2015

Advanced Manufacturing (M) 
The Advanced Manufacturing (MN) subtopic aims to support all current and emerging aspects of manufacturing innovations that have the potential to rejuvenate the nation's manufacturing sector and also improve its efficiency, competitiveness, and sustainability. Proposals should be driven by societal/market needs and opportunities, and should identify both the end users of the proposed technology and the proposed pathway to commercialization. Proposals that are responsive to strong societal needs while meeting commercial sustainability thresholds are also encouraged.

M1. Personalized Manufacturing
Proposals centered on innovative, new-to-the-world manufacturing methods and machines leading to mass customization are invited. The applications may include (but are not limited to) clothing, footwear, furniture, ear buds, headbands, hearing aids etc. The resultant products may need to be cost competitive with the relevant mass manufactured products. Technologies focused on rapid and lower cost production of personalized biomedical implants, and human assistive products that support the unique needs of individuals with disabilities are also encouraged. Proposals may include development of software-as-a-service or workflow-as-a-service tools to assist young personalized manufacturing businesses.

M2. Maker Manufacturing 
Makers represent a wellspring of innovation, creating new products and eventually manufacturing them. Proposals having roots in such activities, involving innovations in one or more stages of design, engineering, and manufacturing and having significant commercialization potential are solicited. Commercially sustainable ideas that seek to address significant local, national, or global societal problems (e.g., energy/water/ resource conservation, youth unemployment), or enable spreading of citizen science through such innovations are especially encouraged.

M3. Additive Manufacturing
Innovations in processes or machines that permit manufacturing through a layering process, including 3D printing, to achieve fabrication of a range of products including near net shape products. Proposals by young companies to develop sustainable businesses based on 3D printing including those in architecture, design, and construction are especially encouraged. Proposals are also encouraged that permit the manufacturing of complex multi-scale and/or multi-functional products for superior performance and productivity.

M4. Manufacturing for Emerging Markets
Transformative technological innovations that enable the manufacturing of ultra-low-cost products designed to tap into the vast commercial potential of global underserved markets. The proposals must aim to produce products that are affordable and that have significant societal impact in the intended markets such as enhancing accessibility, reducing environmental impact, improving health etc.

M5. Modeling & Simulation
Innovations in the modeling and simulation of enterprise operations, manufacturing processes for intermediate or finished products, machines and equipment, predictive modeling of tooling and machine performance and discrete event simulation of manufacturing systems. Innovative approaches that bring the benefits of cloud computing and/or big data analytics to the manufacturing sector are especially encouraged. Virtual manufacturing software products that allow designers to create a three-dimensional (3-D) model of a product and then virtually test the efficiency of its performance are also relevant. Technologies enabling real-time prediction or optimization are also encouraged.

M6. Sustainable Manufacturing Technology
Proposals may cover technologies that present new process and system design paradigms, employ internet-of-things to dynamically optimize complex industrial manufacturing processes, enhance environmental sustainability with reductions in carbon footprint and/or water usage, and promote the sourcing, use, and recycle of materials and energy streams; technologies that take a systems approach to green engineering for industrial, residential, and commercial infrastructure, industrial manufacturing infrastructure design innovations; novel tools for the real-time analysis of system performance and the dynamic global optimization of system performance; innovations in technologies for the improved efficiency, control; new technologies (involving materials, sensors, devices, and control systems) that support smart infrastructures to ensure efficient and sustainable energy transmission, distribution, monitoring, and management.

M7. Manufacturing Processes
Innovative technologies for the processing of a variety of materials, including metals, alloys, ceramics, polymers, and novel composites using processes such as casting, forming, machining, and joining. Proposals that lead to significantly improved efficiency (in terms of materials, energy, time, or money) and sustainability are encouraged. The topic also includes on-line detection and/or control of defects in those processes. Unique approaches using augmented reality for teaching and implementing manufacturing procedures are also welcome.

M8. Rare Earths and Critical Materials Processing Technology
Proposals of interest would involve production technologies enabling the development of new sources for rare earths, metals, and critical materials of strategic national importance; improving the economics of existing sources; accelerating the development and deployment of alternatives to rare earths and critical materials currently in use; technologies and processes for more efficient use in manufacturing; recycling and reuse; new processes for critical and strategic metals and minerals extraction; novel purification processes; recycle and recovery by separation of rare earths and strategic materials from waste; novel ways to reduce the amount of critical materials currently utilized in current and emerging technology products.

M9. Transportation Technologies
Proposed projects might include (but are not limited to) the reduction of engine emissions; the reduction of greenhouse gases resulting from combustion; vehicle weight reduction; vehicle components; improved engine and fuel efficiency; reduction of SOx, NOx, and particulates resulting from combustion; reduction in wear and environmental pollutants. Projects may include technologies of commercial importance for low-temperature combustion, flexible fuel and fuel blends for automotive applications, improved atomizers and ignition characteristics, low heat-loss (coatings, materials, etc.) engines, on-board energy harvesting (e.g., thermoelectric generators), energy conversion and storage, improved catalyst systems, and other alternative technologies to improve fuel efficiency, reduce energy loss, and reduce environmental emissions; advanced batteries for transportation, including radically new battery systems or breakthroughs based on existing systems with a focus on high-energy density and high-power density batteries suitable for transportation applications.

M10. Manufacturing Technologies involving Chemical Transformations
New process technologies for the production of novel materials include (but not limited to) high-performance bio-materials, inorganic and composite materials, alloys, novel materials with optimized design at an atomic scale, nano- and micro-scale metallic materials, and nano-materials and metallurgical products of commercial relevance.

M11. Machines and Equipment
Innovative machines and equipment in a range of operations for making nano-, micro-, and macro-scale products in all industries, from biomedical engineering and flexible electronics, to manufacturing, mineral processing, agriculture, construction, and recycling. Innovative equipment modification or retrofitting to enable manufacturing of completely new products is encouraged.